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Tire Manufacturing IndustryProject Intro

The company's leading products are tires, covering more than 3,000 specifications and varieties such as high-performance passenger car radial tires, passenger and light truck radial tires, and all-steel truck radial tires, with an annual production capacity of up to 35 million units.


The internal mixers, as the loads in the system, feature rapid load changes and contain a large number of harmonic components. Therefore, power quality measurement and analysis are carried out to provide customers with safe, effective and economical solutions.



Figure: Workshop of Metal Material Processing Factory

Optimization Plan

The recommended solution is to install NCSTD Tuned Filters to achieve rapid compensation, significantly mitigate the voltage drop issue during the operation of internal mixers, and improve power supply quality.

Quantity: 2 sets

Fast switching response, specifically designed for rapidly varying loads

Switching response time: 20 ms

Protection class: IP20





Figure 2: Cabinet Diagram of NCSF Harmonic Filter

Optimization Result

After commissioning, the system voltage drop has been significantly mitigated, and the system power factor has been improved simultaneously. The power quality measurement data of the system main circuit before and after the improvement are summarized in Table 1.


Table 1: Summary of System Improvement Effects (Before & After)



Figure 3: System Voltage and Current Waveforms (Before Improvement)

Figure 4: Time-Lapse Graph of Total Reactive Power (Before & After Improvement)

Figure 5: Time-Lapse Graph of Total Harmonic Current Distortion Rate (Before & After Improvement)